Jwell Machinery high-speed Polypropylene sheet production line helps customers improve production efficiency

In the context of a sluggish economic environment and increasingly fierce market competition, intelligent, energy-saving, efficient and high-yield plastic extrusion machinery has received more and more attention from customers. JWELL machinery has been fully prepared for this! To build quality and service as the core competitiveness, and give professional extrusion line overall program.

JWELL Machinery's latest PP/ PS sheet extrusion production line can be put into operation to greatly optimize the production capacity, improve the management efficiency of the peak production period, improve the return on investment.

High efficiency and high speed extruder

Screw barrel: Innovative patents and intelligent design, using BM high-efficiency screw design to ensure uniform plasticization of materials, low thermal stress, significantly increase production and reduce energy consumption.

Gearbox: Monolithic box, high torque, Advanced and mature technology, .

Motor: Top international brand AC motor

System: S7-1500 CPU, Touch screen control, Convenient and quick operation with storage function.

Extrusion capacity: 300kg/h - 1400kg/h.

Line speed: up to 100 meters/minute

The extruder barrel and screw are treated with double alloy, which is wear-resistant, good in plasticization, high in output, small in diameter, fast in heating, and can reduce energy consumption by 10%-15%.

Using a 110mm diameter screw, the output can reach 700kg/h, which significantly improves efficiency.

The control system brings higher stability and accuracy to the extruder. The computer screen operation is simple and convenient. The system has a remote control function. The manufacturer can remotely upgrade the latest operating system OTA.

Hydraulic filters System

The extruder screw can be directly pulled out through the screen changer, which is convenient for disassembly and cleaning.

Adopting advanced pressure sealing technology, the sealing element is driven by the pressure of the polymer in front of the screen to achieve the best sealing effect and faster screen change.

Connected to the extruder by penetrating bolts.

Modular combination, suitable for extruders of different standards, and easy to clean.

Adopting internal heating device, safe and energy-saving; fully enclosed wiring, beautiful and generous.

JWELL has 20 years of professional R&D and production experience in screen changers, and has a wealth of mature experience.

We are committed to providing the most valuable extrusion molding system for the plastics industry; our rich manufacturing experience and continuous technological innovation, combined with the most modern processing equipment, make our products more and more perfect.

Plastic Melt Measuring Gear Pump

The melt pump is imported top brand from Europe and is equipped with Europe brand pressure sensor for monitoring. The extruder speed is adjusted by PLC to keep the pressure stable.

The shell of the pump adopts high-quality alloy-steel and the gear uses quenched chrome steel or other high-grade metallic materials which ensures high efficiency and leakage-proof.

T-die

The die adopts a typical coat-hanger channel, and adjustable upper die lip, changeable lower lip and perpendicular blocking bar. With ST-model width-control system, the width of products can be changed without interrupting.

Each die produced by JWELL is specially designed according to the specific requirements of the customer. Our engineering and technical personnel will cooperate and coordinate with each customer to determine the design of the die, die body material, flow channel surface, temperature control, thickness adjustment, width adjustment and other basic factors.

Roller calender system

Max. diameter and length of the roller: Ф1600×14000mm

Max. weight of the roller: 25000kg

Roughness of the surface∶Ra≤0.01μm

The cylindricity and coaxiality of the roller can reach ≤0.005mm;

Enhanced roller rigidity and minimized roller surface temperature deviation through special roller structure design.

The three-roller calender system uses servo motor to precisely control the speed. The three-roller gap is adjusted by hydraulic opening and closing, the worm gear is fine-tuned, with a self-locking function and a synchronous control system. The three-roller calender system is equipped with safety pull-wire switch to ensure the safety of workers.

Jwell have various kinds of large and advanced equipment dedicated to rollers, including the most advantage manufacture equipment: the heat treatment workshop for 14 meters working piece, profession electroplate workshop, the boring and grinding machine can machine the 14 meters working piece etc.

Fully automatic sheet winder

Applicable thickness: 0.1mm-1.2mm.

Applicable line speed: 5-100 meters per minute.

Maximum rewinding weight: 5-800KG.

Fixed disc design, safe and firm, beautiful appearance.

Motor control: full set of servo motor control.

Equipped with 3-inch air expansion shaft and 6-inch air expansion shaft, manual winding and automatic winding can be switched freely, and automatic unwinding, deflation, air expansion shaft and air expansion shaft can be selected.

Jwell has been specialized in the production of plastic extrusion equipment for 28 years. With product quality as the core, we ensure that each equipment has passed CE certification and ISO 9001:2015 standards.

From machine model selection, installation and commissioning to after-sales maintenance, Jwell's technical team provides 24-hour response support and has established service outlets in more than 120 countries around the world to ensure that customers have worry-free production.

For more information on the plastic high speed extrusion machines, please visit www.jwellplasticextruder.com