This HFFR halogen-free flame-retardant cable material mixing system separates mixing and pressurizing processes. It realizes low-temperature, low-shear mixing with precise temperature control, high filler loading up to 90%, narrow shear distribution and 15–40% lower energy consumption, ensuring high-quality stable compounding production.
| Model | L/D | Torque | Motor power | Capacity (Kg/hr) |
| CJWA-75 | 36 | 5.8N.M/cm² | 160KW | 600-800 |
1. EVA / PE
2. Additives
3. 20% ATH
4. 40% ATH
5. Liquid
6. Side feeder
7. Vacuum pump
8. Air cooling die face cutting system
9. Extruder motor: 160KW
10. Output: 600-800Kg/hr
Process: Kneader → Conical Force Feeding → Twin Screw Extruder → Single Screw Extruder → Air Cooling /Water Ring die Face Pelletizing → Packing
The HFFR halogen-free flame-retardant cable material mixing system has the following advantages.
Two independent steps for optimizing mixing and pressure building
The mixing in the mixer and the pressure building in the discharge device are separated to achieve efficient optimization of the two steps. This mixing system allows for mixing and optimized granulation under low pressure and low temperature conditions, while maintaining temperature control at all times.
Uniform and moderate shear rate
A uniform and moderate shear rate can achieve mixing control at lower temperatures while providing only the required shear operations for the current task. The shear rate distribution is narrower compared to alternative systems, ensuring uniform shear for each particle. This can achieve a high-quality, low-energy input mixing process.
High filling amount
Due to the special design of two to three feeding ports, as well as the use of suitable feeding methods such as lateral feeding screws, separate weight loss feeding of fillers, removal of trapped air through the rear exhaust port, and excellent conveying efficiency, the mixing technology can achieve up to 90% of the filler amount. Moderate shear rate can better cope with high viscosity under high filler content.
Adequate mixing under low specific energy input
The JWELL new multi screw mixer reduces the overall specific energy input by 15-40% and has better mixing performance. This is because the new mixer has increased the number of mixing cycles according to the requirements of each processing zone. The energy of melting and mixing is almost entirely provided mechanically and dissipated in a good manner according to the transmitted shear rate.
Accurate temperature control
The controllable energy input, uniform and moderate shear rate, and temperature monitoring of thermocouples installed in the kneading pins along the barrel enable the Booth mixer to achieve precise temperature control.
Jwell started manufacturing screws and barrels in 1978, making it one of the earliest screw and barrel manufacturers in China. Its brand, "Jinhailuo", has become well recognized in the industry. In 1997, Jwell was established to begin the production of extrusion machinery. Today, Jwell is the vice president unit of the China Plastics Machinery Industry Association and one of the technology leaders in the extrusion machinery industry.
