This line is equipped with SJZ80/156 extruder with seven-stage foam screw, reaching a daily output of 10 tons. Optimized flat die with oil temperature control improves surface quality. Its multi-plate calibrator, 8-pair roller traction and precise cutting system guarantee stable forming. With famous-brand electrical parts, it realizes high-efficiency and long-time continuous production.
Technical Parameter of WPC PVC Foam Wall Panel Extrusion Machine
Model
Co-extrusion foamed board extrusion line
Skining foaming board extrusion line
Product width(mm)
1220-1560mm
1220-1560mm
Product thickness(mm)
5-20mm/20-35mm
5-20mm/20-35mm
Extruder model
SJZ65/132+SJZ80/156
SJZ80/156
Output capacity(kg/h)
400-550kg/h
300-450kg/h
Motor powder
37kw+75kw
75kw
Advantage of WPC PVC Foam Wall Panel Extrusion Machine
extruder SJZ80/156 high output extruder, the use of new seven-stage pineapple head foam screw structure, 24 hours output break to 10Tons .
The extrusion flat die head adopts a small die lip on the basis of the ordinary die, and the matching die temperature machine is controlled by oil, so that the sheet skin effect is better.
The setting table adopts 4 pairs of setting plate structure, and the opening and closing are driven by cylinders or cylinders to ensure the stability of the opening and closing of the setting table. The setting plate uses special mold steel with sufficient thickness, which not only ensures the rigidity of the setting plate, but also ensures the crust effect of the plastic sheet cooling.
The traction machine adopts 8 pairs of rubber rollers to ensure the stability of traction and the traction required for the production of thick plates. At the same time, it is equipped with FALK motor, reducer box and Danfoss inverter control.
The transverse cutting machine is controlled by photoelectric switch, and the longitudinal follower is controlled by pinion and rack to ensure the cutting accuracy of the plate. The main motor inverter adopts ABB brand, the contactor adopts Siemens brand, and other high-quality electrical components, so that the equipment can be high-yield, continuous long-term stable operation.
Production Process of WPC PVC Foam Wall Panel Extrusion Machine
Application of WPC PVC Foam Wall Panel Extrusion Machine
PVC foam board has the advantages of light weight, good heat insulation, strong weather resistance and low cost, so it has a wide range of application prospects in the fields of construction, billboards, furniture and transportation.
1. Construction field: PVC foam board can be used for interior decoration such as wall, ceiling and partition, and can also be used for external building materials such as external wall insulation and roof waterproof. Its light and strong characteristics make it have broad application prospects in the field of construction.
2. Billboard field: PVC foam board has good plasticity and printability, and can be made into various shapes of billboards. Its weather resistance and color stability also make it an ideal material for outdoor billboards.
3. Furniture field: PVC foam board can be made into a variety of furniture, such as cabinets, tables, chairs, etc. Its characteristics of light weight and easy processing make it have potential application prospects in the field of furniture.
4. Transportation: PVC foam board can be used for the interior and exterior decoration of vehicles such as cars, trains and ships.
Description of WPC PVC Foam Wall Panel Extrusion Machine
Extruder
High efficient twin screw extruder with famous brand motor, imported inverter, great constant temperature oil tank system.
Equipped with gravimeter dosing feeding device, save material, improve efficiency.
Good shearing, high output, reasonable design, high accuracy and easy control.
Adopt high torque transmission system with the characteristics of high precision, low noise and long service life.
The equipment layout is based on Jwell's 26 years of extruder production experience. The equipment layout is reasonable and compact. The equipment has the advantages of high stability, large output, energy saving, intelligence, and long life.
Calibration Unit
Cylinder drive or hydraulic drive can be selected for the movement of forming plate.
Equipped with several meters to show specific situation of temperature and pressure.
Cooling Bracket
Stainless steel roller with polished treatment.
Cooling bracket length: 5000mm.
Cooling roller size: Φ70×1500mm.
Side cutting device, two sets of knife, distance is adjustable.
Haul Off
Specifications of the 8 pairs rubber rollers: Φ200mmx1500mm.
Speed controlled by imported inverter and reduction motor.
Cutter
Longitudinal and cross cutting.
14# alloy saw, fast cutting, flat section.
Dust vacuuming unit with powerful vacuum pump.
Videos of WPC PVC Foam Wall Panel Extrusion Machine
Jwell started manufacturing screws and barrels in 1978, making it one of the earliest screw and barrel manufacturers in China. Its brand, "Jinhailuo", has become well recognized in the industry. In 1997, Jwell was established to begin the production of extrusion machinery. Today, Jwell is the vice president unit of the China Plastics Machinery Industry Association and one of the technology leaders in the extrusion machinery industry.