application pipe
0102030405
PP-R, PE-RT, PE-X Cool & Hot Water Plastic Pipe Extrusion Line
PRODUCT video
Production Process
Machine description
The pipes produced by this line are widely used in the production of pipes for water supply and radiant floor heating in houses, shopping malls, hospitals, stadiums and villages.
This Jwell self-manufactured production line has absorbed the advanced European technology, with unique structure, advanced configuration, high degree of automation and easy operation. The extruder screw adopts BM high-efficiency type, high output, good plasticization, nice stability and reliability.
Machine features
PP-R, PE-RT, PE-X,PA Cool & Hot Water Plastic Pipe Extrusion machine features：
Small-caliber PE/PPR/PE-RT/PA Single-pipe advanced Siemens computer control system (PLC), to achieve full line integration, closed-loop control, effortless data analysis (energy consumption display and research), remote diagnosis (quick after-sales service), equipment maintenance reminders (humanized reminders), saving raw materials (advanced weight control technology, keeping the tube wall thickness within a very narrow tolerance range), etc.
The helical grooved feed barrel and BM barrier mixing structure screw with 38L/D ratio achieve a high output of polyolefin material and high quality of the pipe. Carbide-coated screw and bimetallic barrel ensure long and efficient operation.
High torque precision gearbox and AC variable frequency or permanent magnet servo motor ensure long-term high output and low energy consumption.
Optimized high-speed molds and multi-disc or wet calibrators ensure high-quality tubing in high-speed production.
The unique frequency conversion vacuum automatic control device can perfectly solve the noise and realize energy-saving and precise pipe diameter.
China JWELL traction device adopts a servo motor with a wide traction range and high synchronous operation accuracy. It adopts a digital communication interface with the extruder, equipped with a stable and perfect cutting knife (small diameter) and a chip-free double-blade cutter (large diameter).
Two-layer and multi-layer co-extrusion can also be realized by changing part of the production line.
Performance ＆ Advantages
The main screw adopts BM high-efficiency type, and the output is fast and plasticized well. The wall thickness of pipe products is precisely controlled and very less waste of raw materials.
Tubular extrusion special mold, water film high-speed sizing sleeve, equipped with integrated flow control valve with scale. Servo-controlled high-speed double-belt haul-off unit, supporting high-speed chipless cutter and winder, adapt to high-speed production operation.
A dual pipe extrusion lines can double the output and occupy less factory space.
PRODUCT PARAMETER
Type |
Pipe spec(mm) |
Extruder |
Max.output(kg/h) |
Total power(kw) |
JWS-PPR-63(single) |
Ø20-Ø63 |
JWS60x40 |
100~120 |
110 |
JWS-PPR-63(double) |
Ø20-Ø63 |
JWS60x40 |
200~350 |
150 |
JWS-PERT-32(low speed) |
Ø16-Ø32 |
JWS60x40 |
100~180 |
110 |
JWS-PERT-32(high speed) |
Ø16-Ø32 |
JWS60x40 |
150~250 |
140 |
JWS-PERT-32(double) |
Ø16-Ø32 |
JWS60x40 |
200~300 |
140 |
JWS-PE/PERT-63(double) |
Ø20-Ø63 |
JWS60x40 |
300~400 |
140 |
PRODUCT application
Drinking water delivery，Hot and cold water transport，The floor heating，The central heating on the residential and Industrial transportation (chemical liquid and gas) Special applications. (underwater networks, electro chemical corrosion risk high network, etc.)
